Fixed-sira Otomatiki Danyɔrɔw ye mun ye
Dan minnu bɛ Fixed Teach Welding ni Manual Welding la
Laadalata robo bɛ soldacogo ta ka kɔn-kalan sira jɔlen ɲɛ, baarakɛminɛnw sɔgɔli tiɲɛni ni a dilanni jogo bɛ bɔ baarakɛminɛnw jɔyɔrɔfalen tiɲɛni na kosɛbɛ ani fɛn minnu bɛ na, olu ka ɲɔgɔndɛmɛ, wa baarakɛcogo saba minnu bɛ sɔrɔ a dilanni na, olu bɛna kɛ sababu ye k’a ɲɛsin solda dɛsɛ ma:
- Dimensionnel tolerance ka ɲɛsin lajɛ dontaw ma: the workpiece dimension and assembly misalignment deviation caused by stamping, machining and assembly. When the comprehensive tolerance of workpiece>± 0,5mm, sira jɔlen bɛna kɛ ni welda deviation ye, fan kelen-fusion jugu ani welding idle;
- Soudure thermal deformation accumulation: Bamako, Mali.arc ka funteni doncogo min bɛ to senna, o bɛna kɛ sababu ye ka baarakɛminɛnw sɛgɛsɛgɛli kɛ plastiki/elasitiki la, yɔrɔ solda sigicogo ɲuman teori siratigɛ la, welda jɔyɔrɔ jiginni tolen kɔfɛ multi-layer ni multi-pass welding kɔfɛ, ani soudure longue deformation de plat thick bɛ se ka se milimɛtɛrɛ hakɛ ma.
- Sɛnɛfɛnw sɛnɛcogo caman cili ni u bilali baara la, olu musaka ka bon:fɛn dilannen suguya caman cili bɛ bololabaarakɛlaw ka segin-ka-bɔnyew sira bɛɛ jirali de wajibiya, ka baarakɛminɛnw bila u nɔ na minnu bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye min bɛ se ka kɛ fɛn ye.
3D Vision Welding Robot ye mun ye
Upgrade ka bɔka kɔn-porogaramu waleyali ɲɛfɛperception-based adaptive welding
3D vision welding robot bɛ 3D scanning jɔ - weld seam feature identification - robot track real-time correction closed-loop control logic, a bɛ laadala "memory fixed path" cogo bila pewu: minɛn bɛ scanner physical workpiece morphology of the current station in real time, extract the true weld seam groove coordinates, and dynamically bɛ baarakɛminɛn kelen adaptatif ka welding motion track lawuli, o min tɛ bɔ CAD teori modɛli la ani kalan porogaramu min maralen bɛ ka kɔn -.
| Saniyali Dimension | Karamɔgɔya sabatilen / Manuel Welding | 3D Vision Adaptif Soudure Robot ye |
|---|---|---|
| Ladamuni ka kɛɲɛ ni dimension deviation incoming ye | Trajectoires fixes bɛ na ni weld offset ye ani fusion jugu ye deviations misɛnninw kɔrɔ | Aw bɛ 3D contours labɛn kokura yɔrɔ kelen-kelen ani ka weld coordinates lajɛ waati yɛrɛ la, ka bɛn ni tolerances dontaw ye minnu bɛ ±1~3mm |
| Komisiyɔn ka ɲɛsin fɛn dilannenw caman cili ma | Trajectory dafalen re-kalan ani customized high-precision fixtures wajibiyalen don fɛn kuraw kama | Porogaramu jɔnjɔn minnu bɛ se ka baara kɛ kokura; trajectoires bɛ sɔrɔ u yɛrɛma baarakɛminɛnw contour scanning fɛ k’a sɔrɔ kalan ma segin-ka-bɔ |
| Ka da baarakɛminɛnw fixtures kan | Kɔrɔlenba, zeru-clearance high-precision clamps ye wajibi ye | Wajibiya minnu ka dɔgɔ; fili nɔgɔmanw-muɲu fixtures ani floating positioning structures bɛ sɔn baarakɛminɛnw ma minnu bilalen don yɔrɔ jugu la |
| Soudure jogo ka bɛnkan | Yɛlɛmaba bɛ kɛ ka da fixture abrasion kan, operator proficiency ani thermal deformation | Micron-nivo sensor positioning ni full-process dynamic compensation, sabatilen ani segin-segin weld forming effect |
| Baarakɛla ka seko ni dɔnko dakun | Welder setigi minnu ka seereyaw bɛ u bolo ani robo kalanni baarakɛla ŋanaw de wajibiyalen don | Minɛn jɔnjɔnw baarakɛcogo kalan dɔrɔn de ka kan ka kɛ; baarakɛlaw ka welda ni robo kalanni seko tɛ wajibi ye |
3D Vision Welding ka baarakɛcogo jɔnjɔn: 3D Sensor Data Acquisition, Weld Seam Feature Recognition, Adaptive Robot Trajectory Planning
3D yeli dɔnni fɛɛrɛ saba kunbabaw ka fɛɛrɛbɔ siratigɛ la
3D sɛgɛsɛgɛli fɛɛrɛba minnu bɛ baara in na, olu ye layini laser triangulation (laser profile scanner), yeelen sigilen ani ɲɛ fila ye stɛriyɔmu.
| Kɔlɔsili fɛɛrɛ | Jaw tacogo sariyakolo | Static Repeat Positioning Tiɲɛni | Kɔlɔsili Teliya | Resistance to Reflection / Yeelen barikama min bɛ lamini na | Baarakɛcogo jɔnjɔnw (Core Application Scenarios). |
|---|---|---|---|---|---|
| Triangulation laser linéaire (Sensor de profil linéaire laser) . | Laser-fiɲɛ kelen min bɛ kɛ ni layini ye; izini kameraw bɛ laser contours deformés minɛ baarakɛminɛnw sanfɛ ani ka cross{1}}sections 3D coordinates jate kɛ triangulation algorithm fɛ | A ka dɔgɔn walima a bɛ bɛn milimɛtɛrɛ 0,05 ma baarakɛcogo la min bɛ kɛ ka kɛɲɛ ni sariya ye; premium models bɛ se ka 0.01 ~ 0.03mm sɔrɔ | Layini sɛgɛsɛgɛli karamɔgɔya hakɛ caman, milisekɔndi-nivo kelen cross-section sampling, dɛmɛni tugu-tugu ɲɔgɔn kɔ welding waati | Baara kɛcogo cɛmancɛ la; specular reflection noise bɛ sɔrɔ nɔgɔya la fɛnw kan minnu bɛ yeelen bɔ kosɛbɛ i n’a fɔ aliminiyɔmu ni nɛgɛ min tɛ sɔgɔ, olu bɛ se ka bali ni filɛri polarizing farali ye a kan | Waati lakika-waati seam tracking welding waati, dynamique deviation correction for narrow grooves, butt/fillet joints ani real-waati compensation for multi-layer multi-pass welding (standard mainstream solution for welding industry) |
| Yɔrɔ labɛnni yeelen yecogo (Grating Structured Light) . | Projet periodique grating fringes ani ka baarakɛminɛnw 3D point sankaba dafalenw jɔ kokura ni shooting kelen ye | Duniya planar tiɲɛni: 0.08 ~ 0.15mm | 50~200ms ka ɲɛsin yɔrɔ dafalen-yɔrɔ kelen sɛgɛsɛgɛli ma, teliya bɛrɛ tɛ ka ɲɛsin fanga nɔfɛtaama ma min bɛ taa ɲɛ | Baara kɛcogo jugu; arc yeelen welding waati ani matte dibi fɛnw bɛ na ni fringe bɔnɛ ye ani point cloud data dafabali | Baarakɛminɛnw bɛɛ lajɛlen cogoyaw sɛgɛsɛgɛli ka kɔn ka kɔn ka sodɔn, ka fɛnw sɛgɛsɛgɛ minnu ka gɛlɛn, ka u sɛgɛsɛgɛ ani ka sow kɛcogo misali kɛ ɛntɛrinɛti kɔkan.A tɛ tali kɛ waati lakika-lakɔli la welding kɛcogo la |
| Binocular Stereo Yeli yecogo ye | Industri kamera fila minnu bɛ ɲɔgɔn sɔrɔ, olu bɛ bɛn texture feature points ma baarakɛminɛnw sanfɛ ani ka 3D coordinates jate ka da parallax triangulation kan | Dɔgɔya tigitigi: 0.3 ~ 1mm cogoya basigilenw na; a tɛ se ka kunnafoniw labɛn kokura yɔrɔw kama minnu tɛ sɛbɛnni kɛ | Ja teliya la-kalansen kelen, yeelenbɔlan baarakɛta tɛ wajibiya | Kɛlɛli kɛcogo juguba; a tiɲɛna k’a ɲɛsin arc flash ma, surface reflection ani non-texture steel plates | Baarakɛminɛn minnu ka bon kosɛbɛ, olu jɔcogo gɛlɛn, baarakɛminɛnw sɔrɔli dɔnni ani fɛnw doncogo fɔlɔ minnu bɛ na garasiw kan.A dagalen don kosɛbɛ seam tracking baarakɛtaw la minnu ka bon-precision |
Dafalen Dafalen-Loop Control Process of Adaptive Welding
Sensɔrɔlan bɛ 3D point cloud data sɔrɔli fɔlɔ dɔrɔn de Kɛ. O siratigɛ bɛɛ kɔnɔko bɛ 3D kunnafoniw taabolo sɛgɛsɛgɛli la ani robo ka lamaga-lamagali kɔlɔsili jɛ-ka-baara la. Dakun dafalen-lupu taabolo tilalen don taabolo 5 ye:
- Fɛn lakika ka fɛn saba{0}}yɔrɔ sankaba seginni : yecogo sensɛri bɛ baarakɛyɔrɔ ka baarakɛminɛn lakika sɛgɛsɛgɛ ani ka yɔrɔ sankaba lawuli pewu ka da farikolo cogoya kan. A bɛ baarakɛcogo lakikaw lajɛ a yɛrɛma i n’a fɔ fɛn dontaw muɲuli, bilali ɲɔgɔn kɔ, pre-assembly misalignment ani plate gap, k’a sɔrɔ a ma CAD teori modɛli ɲuman wele k’a ɲɛsin a ma
- Hakilila-jatebɔ ni fɛnɲɛnɛma-bɔli jogindaw la : AI algorisimu bɛ se ka butiki jogin, nkɔni jogin, lap jogin, V/Y/U jiribolo ani jogincogo wɛrɛw danfara a yɛrɛma, ka bɔgɔdaga bonya, bɔgɔdaga, butiki jogincogo bɛnbaliya ani 3D coordinates of starting and end points of weld joint. Porogaramu kulu dɔ bɛ bɛn ni jirisun suguya caman ye ni porogaramu danfaralen tɛ;
- Solda sira ɲuman bolodacogo yɛrɛmahɔrɔnyalen : robo ka lamaga dantigɛli faralen ɲɔgɔn kan, solda marifa sɔrɔli ni solda taabolo ɲɛfɔli, ka gɛrɛyɔrɔ lamaga sira dafalen labɛn otomatiki la, soja yɔrɔ ni marifa bɔli ni a kɔrɔta, ani ka ɲɔgɔn tila ɲɔgɔn na multi-layer multi-pass welding arrangement path
- Waati lakika-sira cili robo kɔrɔsibaga ma : sira kunnafoniw minnu bɛ sɔrɔ yɔrɔ sankaba sɛgɛsɛgɛli kɔfɛ, olu bɛ ci robo ka lamaga cikan native cogo la, min bɛ dɛmɛ don jɛɲɔgɔnya sinkɔrɔn kɔlɔsili la six-axis welding robo, gantry welding robo ani positioner, ani ka bɛn ni robo mainstream brand controller ani PLC ye
- Milisekɔndi dagalen-lɔpu dinamiki musakabɔli welding waati : ka to ka saba{1}}dimensionnel groove contour lajɛ solda waati, ka welda deviation dɔn min bɛ sɔrɔ funteni jiginni fɛ waati yɛrɛ la, ani ka robo ka lamagacogo latilen ni fanga ye O waati kelen na, ɲɔgɔndan welding masin bɛ taabolo paramɛtɛrɛw ladilan
Adaptive Compensation for Thermal Deformation ani Soudure processus paramètres ladilanni lien
"Adaptive" kɔnɔko ye sumanikɛlan yelenw ni welda taabolo paramɛtɛrɛw ka jɛɲɔgɔnya ladilanni ye otomatiki la, sanni ka robo jɔyɔrɔ sɛmɛntiya dɔrɔn. Jɛɲɔgɔnya ladilanni quantifiable process variables ye : welding marifa swing amplitude/swing frequency, welding marifa taama teliya, arc voltage, welding current, wire feed speed, multi-layer weld bead spacing, welding marifa ɲɛfɛ ni kɔfɛ/numan fɛ ani kinin fɛ tilting angle. High-end 3D visual welding system, thermal deformation compensation tracking stability accuracy bɛ se ka kɔlɔsi sabatilen kɔnɔ 0,05~0.1mm sub-milimɛtɛrɛ hakɛ kɔnɔ.
Foro baara kɛcogo ɲɛnabɔcogo
Fiɲɛ fanga sankanso dilanni
Sankanso tubabukan lamini janya, tubabukan ellipticité ka jiginni nata, soudure multi-layer caman ka thermal deformation continue, ani tube kelen-kelen bɛɛ bonya diferential deviation.
3D yeli fura ye: layini laser waati yɛrɛyɛrɛ-waati welding seam tracking, dynamique compensation thermal deformation in the whole process of circular seam, automatic arrangement of welding bead by multi-layer and multi-pass welding, kalan sira latilenni bolo la layɛrɛ kelen-kelen bɛɛ la, ani ladamuni ka kɛɲɛ ni production exchange ye sankansow la minnu janya tɛ kelen ye.
Kurun nɛgɛso jɔcogo dilanni
O foroko deviation (deviation) min bɛ kɛ ka kurunba ni deck (plate) kurulenw yɔrɔ dɔw labɔ, o ka bon, welda (soudure) funteni-yɔrɔ-ko bɛ taa a fɛ ka groove (yɔrɔ) jɔyɔrɔ Changer, ani bololabaara kalanni min bɛ kɛ ni curved seam ye, o ka gɛlɛn kosɛbɛ.
3D yeli fura ye: soudure processus contour scanner continue, robo lamagacogo latilenni waati lakika-waati la, surface curved groove datuguli tolen ni welding gun arc ye, soudure jan soudure automatique sur surface curvée complexe ani soudure manuel haute-altitude caman cili.
Baarakɛminɛnw jɔcogo yɔrɔw
Nɛgɛso girinman barikama-sɔgɔli, jirisun caman ni multi{1}}angle joint, punching/assembly deviation belebele min bɛ kɛ fɛnw na, fɛn dilanni caman caman cili batch fitininw ni modeli caman na.
3D yeli fura ye: AI bɛ groove joints suguya caman dɔn a yɛrɛma, ani kelen-key generation of complete welding track after visual scanning. Taabolo jɔnjɔn dɔw bɛ jɔli yɔrɔ caman ɲɛfɔ, o bɛ dɔ bɔ kosɛbɛ waati la ka fɛn dilanni jirali kalanfaw caman cili.
Degun minɛnw (Degun minɛnw).
Lamini ni janya la tansiyɔn jiginni weldaw ka jirisunba hakɛ ni u ka welda barika bonya bɛ nɔ bila minɛnw ka degun lakanani na k’a ɲɛsin u ma. Industri ka jogoɲini sariya ka gɛlɛn, wa jateminɛ hakɛ dɔgɔyali tɛ sɔn.
3D yeli fura ye: waati lakika-waati welda nɔfɛtaama bɛ ban ɲɔgɔn fɛ welding waati, tiɲɛ-waati saba-dimensional contour online detection bɛ dafa welding, welding ani quality inspection bannen kɔfɛ station kelen kɔnɔ, ani baarakɛminɛn min bonya tɛ se ka kɛ, o bɛ minɛ waati yɛrɛ la walasa ka sani a ka -sɛgɛsɛgɛli wajibiyalenw dafa minɛn kɛrɛnkɛrɛnnenw dɔnni na.
Ni aw ka baarakɛyɔrɔ ye gɛlɛyaw sɔrɔ solda la ni jɔli yɔrɔ girinmanw ye, an bɛ se ka fɛn dilanni siraw labɛncogo kɛrɛnkɛrɛnnenw labɛn ka kɛɲɛ ni u yɛrɛ sago ye walasa ka teliya ka 3D yeli solda sɛnɛcogo jɛlenw bila sen kan. An ka furaw bɛ dɛmɛ ka welding sɔrɔta hakɛ caya, ka fɛn dilanni musaka bɛɛ tigɛ, ka closed-loop digital quality control system jɔ, ani ka iziniw dɛmɛ u ka wuli ka taa a fɛ ka kɛ fɛn dilanni hakilitigi ye min bɛ se ka wuli.
