Mun ye Welding Robot ye

Robotic spot welding (robotic spot welding) bɛ tali kɛ resistance spot welding baarakɛcogo la min bɛ kɛ ni welda marifa bilali ye izini robo bolo kan. E spot welding robobɛ marifakisɛ ta walasa ka nɛgɛdaga fila walima u caman siri minnu bɛ ɲɔgɔn kan nɛgɛberew fɛ ani ka kuranba tɛmɛn sɛbɛnw fɛ. Funteni bɛ Bɔ sɛbɛnw ka ɲɔgɔn sɔrɔyɔrɔw la k’a sababu Kɛ kuran-kɛlɛ ye, ka nɛgɛ yɔrɔ fitinin dɔ Labɔ ka Kɛ jidagayɔrɔ wulilen ye. Ni a nɛnɛna ka jɔ, welda nugget-n’o ye welda joint- bɛ Sɔrɔ. I n’a fɔ marifakisɛ bɛ taa ni robo bolo ye min bɛ se ka porogaramu, robo min bɛ se ka solda yɔrɔ kelen na, o bɛ se ka soja segin-segin kɛ a yɛrɛma yɔrɔ kɛmɛ caman na minnu latigɛra ka kɔn, ka kɛɲɛ ni cikanw ye minnu bolodara ka ɲɛ, k’a sɔrɔ a ma baara kɛ ni bolo ye, o bɛ se ka kɛ sababu ye ka welda yɔrɔ kelen-kelen bɛɛ ladege tigitigi.

O daɲɛ fla ninnu bɛ Fɔ ɲɔgɔn ma tuma caman na, o bɛɛ n’a ta, spot welding ye tiɲɛ na bolo kelen ye resistance welding process family kɔnɔ, o fana bɛ seam welding ni projection welding fana sen don. Nin kulu in kɔnɔ, soja kɛcogo bɛɛ bɛ baarakɛcogo kelen na: soja funteni bɛ sɔrɔ baarakɛminɛnw ka kuran kunbɛncogo danma fɛ elekitorode degun kɔrɔ, sanni ka bɔ kɛnɛma tasuma walima fasa soja filiw la. Spot welding ɲɛfɔcogo ye ko welda kelen-kelen bɛɛ bɛ kɛ dɔrɔn dot-cogo jɛɲɔgɔnya yɛrɛmahɔrɔnyalen ye nɛgɛdaga yɔrɔ la min bɛ ɲɔgɔn dafa. Otomatiki weldacogo min kɛra robo dɔ fɛ min bɛ wele ko spot welding, o bɛ bololabaara ni minɛn jɔlenw bilali nɔ bila dɔrɔn, k’a sɔrɔ welda yɛrɛ ka farikolo sariyakolo jɔnjɔn ma Changé.

Spot Welding Robots

Mobili farikolo yɔrɔ soudure

Sinuwa jamana sugu la sisan, mobili dafalen dilannikɛlaw ye taabolo ɲɛfɔli wajibiyalenw bɔ, minnu bɛ bololabaarakɛlaw ka sodɔn dafalen bali mobili yɔrɔw sɔgɔli taabolo la, wa u b’a ɲini ka bolifɛnw dilanni minɛnw ni izini yɔrɔ sɔgɔli robow bila sen kan kosɛbɛ fɛn dilanni siraw kan. Bololabaarakɛminɛnw tɛ se ka kɛ tuma bɛɛ ka kɛɲɛ ni jogoɲumanya sariya kelenw ye mobili yɔrɔw la. Nafa minnu bɛ i n’a fɔ welda minnu tununna ani fusion (fusion) min tɛ se ka kɛ, olu bɛ se ka kɛ lakana faratiba ye bolifɛnw dafalenw na. Robo min bɛ baara kɛ ni yɔrɔ ye, o bɛ se ka kɛ sababu ye ka fɛn dilannikɛlaw dɛmɛ u ka se ka sariya gɛlɛnw wasa, minnu bɛ tali kɛ jogoɲumanya ɲinini na ani ka jateminɛw kɛ minnu bɛ kɛ ka kɛɲɛ ni jamaba ye.

car body spot welding

Weld Formation Quality min bɛ kɛ tuma bɛɛ

Spot welding robot bɛ porogaramuw kɛ ni welda paramètres fixew ye. Welding current, welding kuntaala, lamaga siraw ani electrode tansiyɔn bɛ kɛ cogo la min bɛ kɛ ni standard closed-loop ye o baara bɛɛ kɔnɔ. Welda minnu tununna, olu bɛ se ka ban pewu, k’a sɔrɔ baarakɛminɛnw kulu bɛɛ doncogo juguya ni welda hakɛ bɛ kɛ kelen ye kosɛbɛ, o bɛ kɛ sababu ye ka ɲɔgɔndɛmɛ min bɛ se ka kɔrɔsi, o bɛ se ka kɛ weldacogo ɲuman na.

Sɛnɛfɛnw dilanni nafamaba

Kolon-suguya spot welding kama, bololabaara bɛ dan sigi hadamaden ka se sɔrɔli fɛ. Soli kɛli yɔrɔ kurulen gɛlɛnw kan walima kɔnɔna jɔyɔrɔw kan, o bɛ segin-ka-bɔnye kɛ, ka u lajɛ kokura ani ka fɛnw bila yɔrɔ wɛrɛ la, o bɛ na ni dɛmɛnanw jɔli waati caman ye. Ni fɛnɲɛnamafagalan sirilen don k’a bila sigicogo kelen kɔnɔ, spot welding robo bɛ a jigi da multi-axis linkage kan walasa ka welding kɛ kɛrɛ ni jɔyɔrɔ suguya caman na, o bɛ jɔli waati tigɛ kosɛbɛ min bɛ kɛ fixture switching la.

Traceability barikama

Spot welding robo ka controleur bɛ welding paramètres sɛbɛn weld point bɛɛ la, ka kɛɲɛ ni jogoɲumanya archive retention requirements ye minnu latigɛra mobili dilanni siratigɛw fɛ i n’a fɔ IATF 16949.

Baarakɛcogo min bɛ kɛ ni otomatiki ye min ka fisa

Otomatiki baarakɛcogo bɛ baarakɛlaw yɔrɔ janya funteni caman na, welda sɔgɔsɔgɔninjɛ ani welda sisi juguw la. A bɛ farikolo-ɲɛnajɛ fana bali min bɛ sɔrɔ marifa girinmanw minɛni fɛ bolo la, o bɛ robo min bɛ sɔgɔsɔgɔ yɔrɔnin kelen na, o ka baarakɛcogo nafa jira kosɛbɛ iziniw dilanni na.

Roboti yɔrɔ solda baarakɛyɔrɔ bɛ a jigi da sigida belebele saba ka baarakɛcogo jɛlen kan: welda marifa min bɛ welda nuggets dilan, izini robo min bɛ welding marifa wuli ani k’a bila yɔrɔ la, ani controleur min bɛ robow lamagacogo ni welding waatiw kɛ ɲɔgɔn fɛ. Nin yɔrɔ saba ninnu ka baarakɛcogo bɛnkan de bɛ fɛn dilanni sira bɛɛ ka weldacogo ɲuman n’a baarakɛcogo sabatili dantigɛ kosɛbɛ.

Fɛnɲɛnɛma-minɛn nɔgɔman ye silinda-driven resistance spot welding tong ye min dabɔra kɛrɛnkɛrɛnnenya la spot welding robow kama min doni bɛ se kilo 20 ma baarakɛminɛn misɛnninw ni cɛmancɛw kama. A bɛ danyɔrɔba fila jira kosɛbɛ: C-suguya direct-degun dilancogo ani X{6}}suguya sizo dilancogo. Ni a bɛ farikolo nɔgɔman ta ani k’a jigi da silinda fiɲɛbɔlan kan walasa ka welda tansiyɔn bɔ, a bɛ ni ji-elektɔri bolow ye minnu nɛnɛna, fiɲɛbɔlan tansiyɔn ɲɛnabɔlan ani ji lamini nɛnɛbɔlan min jɔlen don-ji la, wa a bɛ se ka sigi k’a ɲɛsin robow kan minnu bɛ sɔgɔsɔgɔninjɛ kɛ ni dingɛ ye-bolokɔfɛfɛnw na walasa ka baara kɛ.

Welda marifa, transformateur ani kabali girinya bɛɛ de bɛ robo ka nafa hakɛ dantigɛ. Paramɛtiri jɔnjɔn saba ka kan ka bila jɔyɔrɔ fɔlɔ la modɛli sugandili senfɛ:

Payload Seko ni dɔnko: A ka kan ka dɛmɛ don welding marifa lajɛlen dafalen na ni lakana yɔrɔ wɛrɛ maralen ye.

Baarakɛyɔrɔ Radius: Aw bɛ a lajɛ ni elekitorode da bɛ se ka se welda yɔrɔ bɛɛ la baarakɛminɛn kan.

Axes (Axes) hakɛ: A bɛ robo ka sɛgɛsɛgɛli kɛ walasa a kana ɲɔgɔn gosi ni baarakɛminɛnw jɔcogo gɛlɛnw ye.

Robo ka yɔrɔ sɔgɔli baara bɛɛ bɛ tali kɛ fɛn koloma fila de la: sɔgɔli sɛrɛkili naani-taamaʃyɛn min bɛ kɛ ka jɛkuluw sigi senkan ani fɛn kolomaw kulu min bɛ welda taabolo ɲɛminɛ. Ni nin fɛn fila in faamuyara kosɛbɛ dɔrɔn, welda jogo bɛ se ka kɔlɔsi ka taa a fɛ ani ka deviation dogolenw bali processus paramètres kɔnɔ.

Resistance spot welding bɛ joint kelen-kelen bɛɛ dilan ka tɛmɛn taabolo naani kan minnu bɛ tugu ɲɔgɔn na. Funteni min ka kan ka kɛ nɛgɛw farali la, o bɛ bɔ baarakɛminɛn yɛrɛ ka kuran kɛlɛli la sanni kɛnɛma tasuma walima fasalanw ka kɛ. Elektɔriw ye nɛgɛdagaw siri kɔfɛ, kuranba bɛ tɛmɛ fɛnw fɛ minnu bɛ ɲɔgɔn kan. Joule funteni (I2R thermal effect) bɛ sɔrɔ faying surfaces la ka da contact resistance kan, ka concentration kɛ weld point la ani ka sigida nɛgɛ wuli ka kɛ jidagayɔrɔ fitinin dɔ ye min wulilen don. Ni welda kurun tigɛra dɔrɔn, elekitorodew bɛ to ka siri walasa ka a to jidagayɔrɔ wulilen ka nɛnɛ ani ka gɛlɛya degun kɔrɔ, a laban na, a bɛ kɛ solda nugget-welding joint yɛrɛ ye. Baarakɛcogo tɔw bɛɛ bɛ Kɛ ka nin weld nugget in Dabɔ ani k’a cogoya.

Baarakɛcogo ɲɛfɔlenw:

1. Sani-degun ka kɛ Stage: Elektɔriw bɛ da tugu ani ka siri fanga bɛ wuli ka se hakɛ latigɛlen ma.

2. Sisan Soudure Etape: Welding current bɛ da, ani sheets ka contact surfaces bɛ wuli ni resistance heat ye.

3. Forge Minɛni Tansiyɔn Stage: Kuran bɛ tigɛ ka sɔrɔ elekitorodew bɛ to ka degun kɛ, o bɛ kɛ sababu ye ka jidagayɔrɔ wulilen gɛlɛya ka kɛ weld nugget dense ye.

4. Labɔli Etape: Elektɔriw bɛ da wuli, robo bɛ taa welda yɔrɔ nata la.

Taabolodacogo paramɛtɛrɛw faralen ɲɔgɔn kan (a bɛ fɔ fana ko welding schedule) bɛ a latigɛ ni welda nugget setigi bɛ se ka dilan:

1. Soudure Current (Soudure Current) ye(anmperɛrɛ ba caman na; nɛgɛ hakɛ min bɛ kɛ cogoya la, o bɛ se amperɛri 8000 fo 15000 ma): Kuran min tɛ se ka kɛ, o tɛ se ka welda nugget ɲuman dilan, k’a sɔrɔ kuran tɛmɛnen bɛ nɛgɛ wulilenw sɔgɔsɔgɔ.

2. Sani-degun Fanga(niwutɔn walima kilo kɛmɛ caman na-fanga): Degun bɛrɛ tɛ min na, o bɛ welda sɔgɔli daminɛ nɔgɔya la; degun kojugu bɛ nɛgɛdaga finmanw kɛ ani ka welda nugget hakɛ dɔgɔya.

3. Welding Waati(a bɛ suman ni AC cycles walima milisecondes ye): Welda waati surun bɛ ta sɛbɛn finmanw na, ka sɔrɔ waati jan de ka kan ka kɛ plati belebelebaw la.

4. Minɛni Waati: Degun bɛ to ka kɛ kuran tigɛlen kɔfɛ walasa ka a to welda nugget ka jɔ pewu, ka sabati.

5. Baarakɛcogo Sikili: Marifa bɛ se ka welda tugu-tugulen hakɛ min kɛ ka sɔrɔ ka jɔli waati wajibiya nɛnɛ kama, o fana bɛ fɛn dilanni sira sanfɛla seko yɛrɛ ɲɛfɔ.

Walisa k’a dɔn n’an bɛ bɛn, i ka wajibi lakika dɔ bila ɛntɛrinɛti ɲɛmɔgɔ dɔ ɲɛkɔrɔ. Aw ye aw ka yɔrɔ ja, cycle waati, ani cellule constraints ci, an bɛ segin ni configuration ani lead time ye.

Aw ye ɲɔgɔn sɔrɔ sisan